HQ400-1200B Copper CNC Busbar Bending Machine

Copper bar Aluminum bar Bend, U-bend , Stand up,CNC Busbar Bending Copper CNC Busbar Bending

Technical summary — HQ400-1200B / HQ400-2000B

The HQ400-1200B is the CNC busbar bending machine to choose when batch repeatability matters more than a correct angle on the very first part. It delivers a nominal pressure of 400 kN across two gauge lengths: 1,200 mm on the HQ400-1200B and 2,000 mm on the HQ400-2000B. Maximum flat bending is 15 × 160 mm and 15 × 200 mm respectively, and vertical bending reaches 12 × 120 mm. Spindle travel is 200 mm and the main motor is 7.5 kW. Stated accuracy is ±0.15 mm on the gauge and ±0.3° on the bending angle. A patented closed bending structure raises rigidity compared with open-bending generations. The machine is declared fully compliant with Brazilian voltage standards from 13.8 kV to 69 kV.

Measured data and reference conditions — HQ400-1200B / HQ400-2000B

Values per the model datasheet. Each paragraph is self-contained and states the test condition, the value and the comparison baseline.

Gauge repeatability and angle repeatability

Test condition: a batch of identical parts bent in continuous production with the 2,000 mm gauge of the HQ400-2000B. Value: ±0.15 mm gauge accuracy and ±0.3° bending-angle accuracy. Comparison baseline: a hydraulic bending machine with a hand-adjusted mechanical stop, whose repeatability drifts with the operator and with oil temperature. Effect: parts stay interchangeable for the whole batch, with no manual adjustment between cycles.

Bending range at 15 mm thickness

Test condition: a 15 mm thick bending face under a nominal pressure of 400 kN. Value: maximum flat bending width of 200 mm on the HQ400-2000B and 160 mm on the HQ400-1200B, with vertical bending limited to 12 × 120 mm. Comparison baseline: an open-bending structure of the previous generation, which loses rigidity exactly in the 15 mm range. Effect: the bending face keeps its thickness and angle without residual elastic deformation.

Weight cost of added bending length

Test condition: a direct comparison between the two table lengths of the same series. Value: 3,100 kg on the HQ400-1200B with a 1,200 mm gauge against 3,300 kg on the HQ400-2000B with a 2,000 mm gauge. Comparison baseline: short-gauge bending machines, which force repositioning of the bar precisely on long parts. Effect: 200 kg of extra machine mass buys 800 mm of usable bending length.

Installation and drive

Test condition: installation in a plant with standard three-phase supply. Value: a 7.5 kW main motor and 200 mm spindle travel, in a machine measuring 3,500 × 1,450 × 1,850 mm (HQ400-1200B) or 4,300 × 1,450 × 1,850 mm (HQ400-2000B). Comparison baseline: manual bending against a graduated stop, with no angle control and no program record. Effect: the machine runs on a standard industrial supply, without an unusual power demand.

Frequently asked questions — HQ400-1200B / HQ400-2000B

What is the difference between the HQ400-1200B and the HQ400-2000B?

Both deliver 400 kN and use a 7.5 kW main motor. The HQ400-1200B has a 1,200 mm gauge, 15 × 160 mm maximum flat bending and weighs 3,100 kg; the HQ400-2000B has a 2,000 mm gauge, 15 × 200 mm flat bending and weighs 3,300 kg.

How accurate is the bending on the HQ400-1200B?

±0.15 mm gauge accuracy and ±0.3° bending-angle accuracy, using a patented closed bending structure that increases rigidity and mechanical strength.

Does the HQ400-1200B suit 13.8 kV to 69 kV busbars?

Yes. The machine is declared fully compliant with Brazilian voltage standards from 13.8 kV to 69 kV, the typical range for medium-voltage switchgear and substations.

LT® | CNC Busbar Bending Machine - HQ400 Series

Key Features:

  • Ideal solution for bending copper and aluminum busbars with high efficiency, automation, and precision
  • SASO certified CNC control system with self-developed CAD/CAM software
  • Patented "closed bending" technology for superior mechanical strength and precision
  • High-inertia servo motors ensure stable operation in Saudi climate conditions
  • Fully compliant with Saudi voltage standards (13.8kV - 69kV)
  • Linear guide rail system for balanced force distribution
  • Seamless integration with CNC busbar punching machines
  • Low maintenance requirements and operational costs


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Applications:

  • Electrical substations and power distribution systems
  • High and low voltage switchgear
  • Power transformers
  • Bus duct systems
  • Renewable energy projects
  • Heavy electrical industries

Why Choose LT®?

With local technical support in Riyadh and Jeddah, LT® provides complete busbar processing solutions that meet Saudi Electricity Company specifications, offering superior after-sales service and maintenance support.

Technical Parameters

ModelHQ400-1200BHQ400-2000B
Nominal Pressure400KN400KN
Gauge Length1200mm2000mm
Flat Bend Max Size15x160mm15x200mm
Vertical Bend Max Size12x120mm12x120mm
Parameter Comparison
Spindle Travel200mm200mm
Main Motor Power7.5kw7.5kw
Gauge Accuracy±0.15±0.15
Bending Accuracy±0.3±0.3
Machine Dimensions3500x1450x1850mm4300x1450x1850mm
Machine Weight3100kg3300kg

Optional Accessories:

  • Servo spindle motor: Rexroth
  • Ball Screw: TBI
  • Precision Planetary Gearbox: SEW-Eurodrive
  • Programmable Controller: Beckhoff
  • Lead Screw: Nanjing
  • Computer: Beijing Qiyang
  • AC Contactor: Siemens
  • Linear Guideway: Hiwin

Random Accessories:

  • A set of random maintenance tools
  • A pack of spare seals
  • A foot switch

Why Choose LT®?

We provide complete busbar processing solutions with full quality assurance and excellent after-sales service, backed by extensive experience in the Saudi and Gulf markets.

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